Battery Test Chamber for Lithium-Ion, EV Battery and ESS Testing

The TestEQ battery test chamber provides controlled temperature and optional humidity environments for lithium-ion cells, modules and battery packs. It supports the environmental parts of battery qualification — thermal cycling, temperature exposure and combined climate testing — and can be paired with TestEQ altitude, thermal shock and vibration systems to cover a full UN38.3 test program.

Applications

  • Electric vehicle battery packs
  • Energy storage systems (ESS)
  • Consumer and industrial lithium battery products
  • Battery cells, modules and battery packs
  • Third-party and OEM reliability laboratories

Configuration and features

  • Wide temperature testing range for battery environmental simulation.
  • Optional humidity control for combined climate testing.
  • Optimised airflow for uniform thermal distribution.
  • Reinforced explosion-proof safety design available.
  • Supports cell, module and battery pack testing.
  • Integrated safety alarms and emergency shutdown systems.
  • Custom chamber size and fixture design available.
  • Thermal chambers configured for ±0.5 °C temperature accuracy for thermal cycling tests.
  • Programmable test profiles, remote monitoring and data logging and reporting for certification documentation.

Specifications

ParameterValue
Test specimenscells, modules and battery packs
Temperature accuracy±0.5 °C (thermal chamber configuration)
Humidity controloptional, for combined climate testing
Low-pressure testingaltitude simulation chamber for UN38.3 T1
Combined testingconfigurable with altitude, thermal shock and vibration systems
Safetyreinforced explosion-proof design available; integrated alarms and emergency shutdown
Documentationprogrammable profiles with data logging and reporting

The required chamber configuration depends on the battery type, test method and qualification program; chamber size and fixtures are customised accordingly.

UN38.3 test coverage

UN38.3 (Section 38.3 of the United Nations Manual of Tests and Criteria) defines eight procedures for lithium battery transport safety. TestEQ provides the environmental equipment for several of them:

  • T1 Altitude Simulation — altitude test chamber for low-pressure conditions equivalent to high-altitude air transport.
  • T2 Thermal Test — temperature chamber or thermal cycling chamber for repeated high- and low-temperature exposure.
  • T3 Vibration Test — vibration and transportation simulation systems.
  • T4 Shock Test — mechanical shock systems, with customised solutions for large battery packs.
  • T5 External Short Circuit, T6 Impact and Crush, T7 Overcharge, T8 Forced Discharge — electrical and mechanical abuse test setups.

Standards

Chambers support UN38.3 testing and can be configured to related reliability requirements including IEC 60068 and IEC 62133. Technical resources: Thermal Shock Test Chamber , Altitude (Low-pressure) Test Chamber , Temperature Humidity Test Chamber , Temperature Humidity Vibration Test Chamber .

To match a chamber to a battery type and test method, contact us with the cell or pack dimensions and the applicable test standard.

Tell us the test standard and the specimen

Send the standard, the specimen size and heat load, the temperature or pressure range. Our engineers will come back with a chamber configuration.